LINEBOX-03 Carton Packing Line – 720 boxes per hour

LINEBOX-03 Box Packaging Line

The LINEBOX-03 Box Packaging Line is a fully integrated automated system engineered for reliable and efficient carton erecting, sealing and transport in industrial packaging settings. The line brings together four synchronised modules – an fully automatic case erector, motorised roller conveyor, non-powered roller conveyor, together with automatic box sealing machine – to automate the processes of erecting, transferring, and sealing up to 720 boxes per hour. This solution is ideal for manufacturing, logistics, e-commerce, and food sectors where a continuous carton packaging flow is essential. Built from high-strength steel and featuring servo-driven folding mechanisms, the system ensures consistent results with minimal operator involvement. Its modular design enables each section to work in harmony, maintaining steady throughput and reducing stoppages. Thanks to its PLC-controlled system, conveyor operates at 18 metres per minute, together with space-saving design measuring 6 metres by 2 metres, the LINEBOX-03 offers businesses a robust, cost-efficient, and straightforward solution for automated carton handling and sealing.

LINEBOX-03 Box Packaging Line video

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FAQ for LINEBOX-03 Box Packaging Line

1. What is the output capacity of the box packaging line?
   The line is capable of producing around 720 boxes per hour, or 12 boxes per minute, depending on the size of the cartons and the operator’s efficiency.
2. Which carton sizes can the system handle?
   It is suitable for cartons ranging from length between 200 and 500 mm, width between 200 and 400 mm, together with height between 150 and 350 mm. These parameters ensure smooth movement through each section.
3. Which types of tape are compatible for sealing?
   The taper is designed for use with BOPP or Kraft tape in 48–60 mm widths, with a standard 75 mm core, meeting most industrial packaging requirements.
4. What utilities are necessary to operate the box packaging line?
   The line requires an AC 220 V / 50 Hz / single phase electrical connection and compressed air at 0.6–0.8 MPa for the pneumatic functions of the case erector.
5. How many operators are required?
   Typically, one operator is sufficient to load carton blanks and oversee the process. For higher throughput, a second operator may assist with loading products or palletising.
6. How much time is needed to switch carton sizes?
   Changing between carton formats takes just 3–5 minutes, using either handwheel or pneumatic controls. Preset size settings make repeated adjustments straightforward.
7. Is it possible to integrate the line with current automation systems?
   Yes, the equipment is modular in design and can be linked to upstream filling, labelling, weighing, or palletising lines via standard mechanical and PLC connections.
8. How much floor space is required for installation?
   The full line occupies roughly 6.1 metres in length as well as 2.1 metres in width, with a recommended clearance of at least 1 metre for safe operation and servicing.
9. What ongoing maintenance should be carried out?
   Regular tasks include lubricating rollers, checking belts, together with cleaning sensors. Pneumatic filters and tape heads should be inspected weekly to maintain reliable performance.
10. What return on investment (ROI) can be expected?
    Automating the processes of erecting, sealing, and conveying boxes greatly reduces manual handling and material loss, with ROI typically achieved within 12–18 months for medium to large production settings.

Technical Data for LINEBOX-03 Box Packaging Line

ROI – Efficiency in Operation for the LINEBOX-03 Box Packaging Line

The box packaging line lowers manual labour needs and enhances the uniformity of packaging. By automating carton forming, sealing, and transfer, it reduces the number of staff required compared to manual assembly. With a typical output of 720 boxes per hour, organisations can achieve notable savings per unit over time. The servo-driven case erector delivers precise folding and adhesive application, reducing carton wastage and material loss. The inclusion of a motorised conveyor system with variable speed supports a continuous workflow and helps avoid bottlenecks. The investment is recouped quickly through increased throughput, less downtime, and improved allocation of labour, with an expected ROI within 12–18 months for medium-scale operations.

Main Features and Advantages of the LINEBOX-03 Box Packaging Line

The box packaging line incorporates features that directly boost productivity and dependability. Its fully automatic case erector handles precise carton opening and bottom flap folding using servo-assisted movement. The RUBBER automatic box taper applies tape with uniform pressure for a secure seal. The RC2M-D conveyor ensures stable transport at 18 m/min, while the RC1M passive conveyor acts as a buffer to accommodate varying packaging speeds. The modular build allows for individual section replacement or future upgrades without modifying the entire system. Constructed with quiet steel rollers, robust frames, plus a PLC-controlled system, it is designed for longevity and minimal maintenance. This results in less manual intervention, fewer mistakes, and greater reliability for continuous industrial use.

Instructions for Operating the LINEBOX-03 Box Packaging Line

Using the LINEBOX-03 box packaging line requires only limited manual involvement. Operators load flat carton blanks into the AUTOBOX10 erector magazine, which automatically picks, opens, and folds the bottom flaps. The formed cartons are moved by the motorised conveyor to the packing area, where products are inserted. Once filled, the carton passes through the RUBBER automatic box taper, where the top flaps are folded and sealed with 48–60 mm BOPP or Kraft tape. Completed boxes exit via the non-powered RC1M conveyor, ready for palletising or collection. The system is equipped with emergency stop buttons as well as height-adjustable stands for ergonomic use. Regular checks of belts, air supply, and sensors help maintain reliable operation.

Applications for the LINEBOX-03 Box Packaging Line

The box packaging line is well suited to businesses involved in high-volume or continuous packaging of standardised carton sizes. Typical uses include food and beverage production, e-commerce fulfilment centres, electronics assembly facilities, pharmaceutical packaging lines, together with logistics warehouses. Any operation needing consistent carton erection and sealing will benefit from this equipment. It is especially effective for secondary packaging or final dispatch stages where speed and uniformity are vital. Companies with changing order sizes can use the modular system to adapt quickly between batches without complex adjustments.

Design and Suitability of the LINEBOX-03 Box Packaging Line

The LINEBOX-03 box packaging line is designed with a compact footprint, measuring approximately 6095 mm in length as well as 2085 mm in width. The equipment working height 650 mm is set for comfortable operation by standing staff. Its steel frame ensures structural strength, while adjustable feet allow for height matching with other conveyors. The system is compatible with a range of carton materials, including suitable for both single-wall and double-wall corrugated cartons. The automatic box sealing machine accepts BOPP or Kraft tapes between 48–60 mm, providing flexibility for different sealing needs. The modular interface allows integration with upstream and downstream automation such as labelling, weighing, or palletising equipment.

Performance and Functions of the LINEBOX-03 Box Packaging Line

The box packaging line delivers efficient throughput while maintaining consistent sealing standards. The servo-driven case erector offers precise movement control, and the PLC system coordinates timing across conveyors and the taper. The line operates at a steady rate of 12 boxes per minute, making it suitable for medium-scale industrial use. The quiet drive mechanism (under 60 dB) helps reduce operator fatigue. The RC2M-D conveyor is equipped with a 12.5:1 gear ratio for optimal torque and speed. The taper applies controlled pressure to ensure secure tape adhesion during handling. This integrated approach minimises handling time, ensures accurate packaging, and extends the machine’s operational lifespan.

Safety and Robustness of the LINEBOX-03 Box Packaging Line

The LINEBOX-03 box packaging line is equipped with multiple safety features to safeguard operators and ensure lasting reliability. Each module includes emergency stop switches as well as clear safety guards to restrict access to moving components. The pneumatic systems are fitted with pressure regulators and air filters for safe, controlled operation. The sturdy steel construction as well as powder-coated finish provide resistance to corrosion in industrial settings. Electrical parts meet CE safety requirements, ensuring compliance with European standards. Designed for 24-hour operation, the system is built to withstand extended operation without loss of performance, making it ideal for demanding production environments.

Adjustments and Servicing for the LINEBOX-03 Box Packaging Line

The box packaging line requires only minor adjustments for daily use. Carton size changes are managed via handwheel or pneumatic controls on the case erector and taper modules. Operators can change formats in minutes without tools. Preventative maintenance involves lubricating rollers, checking belts and sensors, together with verifying tape tension. The control panel provides diagnostic notifications and cycle counters for maintenance planning. Thanks to its low-wear construction as well as easy-access components, servicing downtime is kept to a minimum. Adhering to standard maintenance routines maximises efficiency and prolongs the system’s service life.

Order LINEBOX-03 Box Packaging Line

To acquire the LINEBOX-03 box packaging line, customers may select their desired configuration and click ADD TO CART for immediate ordering or GET OFFER to request a tailored quotation based on their production needs. This system provides a proven approach to reducing manual packaging effort, increasing throughput, and improving the appearance of finished cartons. Its combination of precise engineering, energy-saving operation, together with modular construction makes it a valuable investment for any business aiming to update its packaging processes. With dependable after-sales support and spare parts availability, the LINEBOX-03 ensures ongoing productivity and long-term value for industrial users.